Formax FD 6406 Standard 2 Folder & Inserter
Formax FD 6406 Standard 2 Folder & Inserter is backordered and will ship as soon as it is back in stock.
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Spec Sheet: View PDF File
User Manual: View PDF File
Product Specifications
| Product Name | Formax FD 6406 Standard 2 Folder & Inserter |
| Manufacturer | Formax |
| Model | FD 6406-Standard 2 |
| Envelope Hopper Capacity (Envelopes) | 325 |
| Setup | Autoset, one-touch setup |
| Speed (Pieces/hr) | 4000 |
| Duty Cycle (Pieces/month) | 60,000 |
| Vertical Stacker Capacity (Filled Envelopes) | 500 |
| Max. sheet Size | 3.5” - 14” L x 5.1” - 9” W |
| Envelope Size | 6.3” - 9.7” L x 3.5” - 6.3” W |
| Power Supply (Volts) | 100 Volts |
| Programmable Fold Applications | 50 |
| Fold Types | C, Half, Z, Double Parallel, no fold |
| Double Feed Detection | Yes |
| Feed Stations w/ Sheet Capacity | 2 standard feeders with 325 sheet capacity each |
| Optional Accessories | Short Feed Trays, Production Feeders, CIS Scanner, OMR, BCR and OCR, Side Exit Tray, Custom Cabinets and 402 Series Joggers |
| Dimensions (H”xW”xD”) | 65” L x 32” H x 16.5” D |
| Weight | 242 lbs |
Product Description:
Features of the FD 6406 Standard 2 Folder & Inserter
- Two-station configuration with two standard feeders for streamlined document processing
- Mid-volume processing speed of up to 4,000 envelopes per hour to support daily mailing demands
- 7-inch full-color touchscreen control panel with graphical icons for intuitive operation
- AutoSet one-touch setup with storage for up to 50 programmable jobs for recurring applications
- Cascade Mode links feeders for continuous operation without interrupting production
- High-capacity vertical output stacker holds up to 500 finished envelopes in proper sequence
- Supports multiple fold types including C, half, Z, double parallel, and no fold
- Eco Mode automatically places the inserter into standby after one hour of inactivity
The FD 6406 Standard 2 Folder & Inserter is designed for efficient mid-volume mail processing where reliability and ease of use are essential. Equipped with two standard feeders, it is capable of folding and inserting a wide range of document sets while maintaining processing speeds of up to 4,000 envelopes per hour. AutoSet technology simplifies setup by automatically adjusting machine settings once documents and envelopes are loaded, reducing operator setup time. This combination of speed and automation helps improve throughput while maintaining consistent mailing accuracy.
The FD 6406 Standard 2 Folder & Inserter is backed with advanced operational features that support uninterrupted workflows and dependable output handling. Cascade Mode allows feeders to operate continuously by automatically switching when one feeder runs empty, while the high-capacity vertical output stacker keeps completed envelopes neatly organized. Integrated sensors and double document detection help ensure complete and accurate mail sets throughout each run. Energy-saving Eco Mode further enhances daily operation by placing the system into standby during periods of inactivity.
Recommendation & WarrantyThe FD 6406 Standard 2 is capable of inserting and folding with ease and efficiency. This mid volume inserter is ideal for medium offices that will make mailing operations the easiest task on the list. The machine is backed with 90-day warranty on parts and labor to ensure customer satisfaction.
Frequently Asked Questions
Q: For how long am i entitled to warranty?
A: The Formax 6406 series comes with a 90-day warranty on parts excluding wearables and labor.
Q: What is a job?
A: If there is a certain type of mail set that reoccurs a lot then you can save it as a job for instant use.
Q: How many jobs can my 6406 series can save?
A: The 6406 can save up to 50 programmable jobs for frequent use.
Q: My envelopes are double fed, what should i do?
A: This may happen when the envelopes not placed properly in the hopper. Check and replace if needed.
Q: What fold types are supported by the 6406 series?
A: The fold types supported by the 6406 series is C, Half, Z, Double Parallel and no fold


