Formax FD 6406 Special 4 Folder & Inserter
Formax FD 6406 Special 4 Folder & Inserter is backordered and will ship as soon as it is back in stock.
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Spec Sheet: View PDF File
User Manual: View PDF File
Product Specifications
| Product Name | Formax FD 6406 Special 4 Folder & Inserter |
| Manufacturer | Formax |
| Model | FD 6406-Special 4 |
| Envelope Hopper Capacity (Envelopes) | 325 |
| Setup | Autoset, one-touch setup |
| Speed (Pieces/hr) | 4000 |
| Duty Cycle (Pieces/month) | 60,000 |
| Vertical Stacker Capacity (Filled Envelopes) | 500 |
| Max. sheet Size | 3.5” - 14” L x 5.1” - 9” W |
| Envelope Size | 6.3” - 9.7” L x 3.5” - 6.3” W |
| Power Supply (Volts) | 100 Volts |
| Programmable Fold Applications | 50 |
| Fold Types | C, Half, Z, Double Parallel, no fold |
| Double Feed Detection | Yes |
| Feed Stations w/ Sheet Capacity | 2 Standard and 2 Special Feed Stations with 325 sheet capacity each |
| Optional Accessories | Short Feed Trays, Production Feeders, CIS Scanner, OMR, BCR and OCR, Side Exit Tray, Custom Cabinets and 402 Series Joggers |
| Dimensions (H”xW”xD”) | 65” L x 32” H x 16.5” D |
| Weight | 242 lbs |
Product Description:
Features of the Formax FD 6406 Special 4 Folder Inserter
- Four-station configuration with two standard feeders and two special feeders
- Processes up to 4,000 finished envelopes per hour with a monthly duty cycle of 60,000 pieces
- 7 inch full-color touchscreen with graphical interface and paper and envelope presence indicators
- AutoSet technology automatically adjusts paper length, fold type, and envelope size
- Stores up to 50 programmable jobs for fast recall of recurring applications
- High-capacity vertical output stacker holds up to 500 finished envelopes
The Formax FD 6406 Special 4 Folder Inserter is designed for mid-volume mailing environments that require flexibility in document feeding and consistent performance. Capable of producing up to 4,000 envelopes per hour, it integrates folding and inserting into a single workflow that reduces manual handling and improves operational efficiency. The combination of standard and special feeders allows accurate collation of multi-page document sets while supporting varied job requirements. Cascade mode enables continuous processing by allowing feeders to take over automatically during longer production runs.
The Formax FD 6406 Special 4 Folder Inserter is equipped with intuitive controls that simplify setup and daily operation. AutoSet functionality reduces setup time by automatically configuring key job parameters, while special feeders allow manual adjustment for unique applications. Finished envelopes are delivered neatly to the vertical output stacker, supporting efficient downstream handling and maintaining output order. Energy-saving eco mode and advanced document detection contribute to reliable, user-friendly operation in busy office and mailroom environments.
Recommendation & WarrantyThe 6406 Special 4 is an ideal device for medium traffic of folding and inserting. The inserter is backed with 90-day warranty on parts and wearables and labor for ensuring customer satisfaction. If your workplace requires an efficient and reliable device that can handle mid volume with ease then 6406 Special 4 is what you need.
Frequently Asked Questions
Q: For how long am i entitled to warranty?
A: The Formax 6406 series comes with a 90-day warranty on parts excluding wearables and labor.
Q: What is a job?
A: If there is a certain type of mail set that reoccurs a lot then you can save it as a job for instant use.
Q: How many jobs can my 6406 series can save?
A: The 6406 can save up to 50 programmable jobs for frequent use.
Q: My envelopes are double fed, what should i do?
A: This may happen when the envelopes not placed properly in the hopper. Check and replace if needed.
Q: What fold types are supported by the 6406 series?
A: The fold types supported by the 6406 series is C, Half, Z, Double Parallel and no fold




