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Formax  |  SKU: FD 6406-Special 3F

Formax FD 6406 Special 3F Folder & Inserter

$35,495.00 $44,368.75
2 Special - 1 High Capacity Feed Station, Process 60,000 Pieces/month, Total Feed Capacity of 1,375 sheets

Spec Sheet: View PDF File

User Manual: View PDF File

Product Specifications
Product Name Formax FD 6406 Standard 4 Folder & Inserter
Manufacturer Formax
Model FD 6406-Standard 4
Envelope Hopper Capacity (Envelopes) 325
Setup Autoset, one-touch setup
Speed (Pieces/hr) 4000
Duty Cycle (Pieces/month) 60,000
Vertical Stacker Capacity (Filled Envelopes) 500
Max. sheet Size 3.5” - 14” L x 5.1” - 9” W
Envelope Size 6.3” - 9.7” L x 3.5” - 6.3” W
Power Supply (Volts) 100 Volts
Programmable Fold Applications 50
Fold Types C, Half, Z, Double Parallel, no fold
Double Feed Detection Yes
Feed Stations w/ Sheet Capacity 4 Standard Feed Stations with 325 sheet capacity each
Optional Accessories Short Feed Trays, Production Feeders, CIS Scanner, OMR, BCR and OCR, Side Exit Tray, Custom Cabinets and 402 Series Joggers
Dimensions (H”xW”xD”) 65” L x 32” H x 16.5” D
Weight 242 lbs
Product Description:

Features of the Formax FD 6406 Special 3F Folder Inserter
  • Three-station configuration with two special feeders and one high-capacity document feeder
  • High-capacity feeder supports extended runs, while special feeders allow flexible document handling
  • Processes up to 4,000 finished envelopes per hour with a monthly duty cycle of 60,000 pieces
  • 7 inch full-color touchscreen with graphical interface and paper and envelope presence indicators
  • AutoSet technology automatically adjusts paper length, fold type, and envelope size
  • Stores up to 50 programmable jobs for fast recall of recurring applications
  • Electromechanical double document detection ensures accurate inserting and document integrity
  • High-capacity vertical output stacker holds up to 500 finished envelopes
Performance of the Formax FD 6406 Special 3F Folder Inserter

The Formax FD 6406 Special 3F Folder Inserter is designed for mid-volume mailing environments that require dependable automation in a compact three-station configuration. Capable of producing up to 4,000 envelopes per hour, it combines folding and inserting into a single streamlined workflow that reduces manual handling and improves turnaround time. The combination of special feeders and a high-capacity feeder supports varied document sets while maintaining consistent throughput. Cascade capability allows continuous operation, helping maintain productivity during longer processing runs.

The Formax FD 6406 Special 3F Folder Inserter is equipped with intuitive controls that simplify setup and daily operation. AutoSet functionality minimizes operator involvement by automatically configuring key job parameters once documents and envelopes are loaded, while special feeders allow manual adjustment for unique applications. Finished envelopes are delivered neatly to the vertical output stacker, supporting efficient downstream handling and maintaining correct order. Energy-saving eco mode and advanced document detection contribute to reliable, user-friendly performance in busy office and mailroom environments.

The 6406 series inserter are made strong and efficient so that they are the perfect choice for mid volume solution in a work place. The Formax FD 6406 Special 3F inserter is backed by 90-day warranty on parts excluding wearables and labor to ensure customer satisfaction.

Frequently Asked Questions

Q: For how long am i entitled to warranty?

A: The Formax 6406 series comes with a 90-day warranty on parts excluding wearables and labor.

Q: What is a job?

A: If there is a certain type of mail set that reoccurs a lot then you can save it as a job for instant use.

Q: How many jobs can my 6406 series can save?

A: The 6406 can save up to 50 programmable jobs for frequent use.

Q: My envelopes are double fed, what should i do?

A: This may happen when the envelopes not placed properly in the hopper. Check and replace if needed.

Q: What fold types are supported by the 6406 series?

A: The fold types supported by the 6406 series is C, Half, Z, Double Parallel and no fold

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