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Formax  |  SKU: FD 6406-Special 2

Formax FD 6406 Special 2 Folder & Inserter

$33,895.00 $42,368.75
1 Standard - 1 Special Feed Station, Process 60,000 Pieces/month, Total Feed Capacity of 650 sheets

Spec Sheet: View PDF File

User Manual: View PDF File

Product Specifications
Product Name Formax FD 6406 Special 2 Folder & Inserter
Manufacturer Formax
Model FD 6406-Special 2
Envelope Hopper Capacity (Envelopes) 325
Setup Autoset, one-touch setup
Speed (Pieces/hr) 4000
Duty Cycle (Pieces/month) 60,000
Vertical Stacker Capacity (Filled Envelopes) 500
Max. sheet Size 3.5” - 14” L x 5.1” - 9” W
Envelope Size 6.3” - 9.7” L x 3.5” - 6.3” W
Power Supply (Volts) 100 Volts
Programmable Fold Applications 50
Fold Types C, Half, Z, Double Parallel, no fold
Double Feed Detection Yes
Feed Stations w/ Sheet Capacity 1 Standard and 1 Special feeder with 325 sheet capacity each
Optional Accessories Short Feed Trays, Production Feeders, CIS Scanner, OMR, BCR and OCR, Side Exit Tray, Custom Cabinets and 402 Series Joggers
Dimensions (H”xW”xD”) 65” L x 32” H x 16.5” D
Weight 242 lbs
Product Description:

Features of the FD 6406 Special 2 Folder & Inserter
  • Two-station configuration with one standard feeder and one special feeder for flexible document handling
  • Capable of processing up to 4,000 envelopes per hour for consistent mid-volume mailing output
  • Large vertical output stacker holds up to 500 finished envelopes to maintain print order
  • AutoSet one-touch setup automatically adjusts folding and inserting settings and stores up to 50 programmable jobs
  • 7-inch full-color touchscreen control panel with graphical interface for intuitive operation
  • Cascade Mode links feeders for continuous operation without stopping to reload
  • Double document detection at each feeder and insertion area ensures document integrity
  • Eco Mode automatically places the inserter into standby after one hour of inactivity to reduce energy usage
Performance of the FD 6406 Special 2 Folder & Inserter

The FD 6406 Special 2 Folder & Inserter is designed to support efficient, accurate mail processing in mid-volume environments. Equipped with a two-station configuration, it is capable of handling a wide range of folding and inserting applications while maintaining speeds of up to 4,000 pieces per hour. AutoSet technology simplifies job setup by automatically adjusting machine settings, allowing operators to transition quickly between recurring mailings. This streamlined workflow helps organizations maintain productivity while reducing operator intervention.

Backed with advanced feeding and detection systems, the FD 6406 Special 2 Folder & Inserter ensures reliable operation throughout long production runs. Cascade Mode enables uninterrupted processing by allowing feeders to take over automatically when another empties, while the high-capacity vertical output stacker keeps completed envelopes organized. Integrated double document detection safeguards against missing or duplicate inserts, supporting mailing accuracy and compliance. Additional energy-saving features, including Eco Mode, contribute to efficient daily operation without compromising performance.

Recommendation & Warranty

The 6406 Special 2 is a compact machine that offers users with accuracy and reliability. With the processing speed of the inserter it will increase the productivity of the workplace. For customer satisfaction the device is backed by 90-day warranty on parts and labor excluding wearables and is a top-notch low volume inserter for small businesses.

Frequently Asked Questions

Q: For how long am i entitled to warranty?

A: The Formax 6406 series comes with a 90-day warranty on parts excluding wearables and labor.

Q: What is a job?

A: If there is a certain type of mail set that reoccurs a lot then you can save it as a job for instant use.

Q: How many jobs can my 6406 series can save?

A: The 6406 can save up to 50 programmable jobs for frequent use.

Q: My envelopes are double fed, what should i do?

A: This may happen when the envelopes not placed properly in the hopper. Check and replace if needed.

Q: What fold types are supported by the 6406 series?

A: The fold types supported by the 6406 series is C, Half, Z, Double Parallel and no fold

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