Formax FD 7202-Special 4 High Volume Modular Inserter

Formax FD 7202-Special 4 High Volume Modular Inserter

Formax FD 6104 Low-Volume Automatic Folder and Inserter

Formax FD 6104 Low-Volume Automatic Folder and Inserter

Formax FD 7202-HCVF High Volume Modular Inserter

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Inserter with High-Capacity Versatile Feeder, 22" Color Touchscreen, Cabinets & Conveyor
In stock
FD 7202-HCVF

Features of Formax FD 7202- HCVF Folder & Inserter

  • The HCVF is equipped with high capacity versatile feeder and cover
  • The versatile feeder can hold up to 1000 sheets of 20#
  • Can insert up to 50 sheets into flats and thin booklets of 6mm thick
  • High volume processing capacity of 5000 pieces in an hour and 200,000 in a month
  • Automatic job setup of document and envelope library for quick and easy setup
  • Flexibility to add up to 1 to 11 flex feed stations as per requirement
  • Mechanical double document detection ensures no document is fed twice
  • 22” intuitive user interface control panel for simple and easy utilization
  • Feeders can be linked in cascade mode to process up to 2000 continuous sheets
  • Flat landscape format envelopes up to 10”x13” are supported
  • Fold types supported are C, Z, Half, Double Parallel and no fold
  • Unlimited programmable jobs for frequent and instant use

Performance of Formax FD 7202-HCVF Folder & Inserter

The HCVF model of the FD 7202 series is assembled with a high capacity versatile feeder. The versatile feeder can hold up to 1000 sheets and can insert 50 sheets into flats as well as thin booklets up to 6mm thick. Just like the series FD 7202 has a powerful unit that is capable of processing 5000 processed envelopes in an hour and has a monthly duty cycle of 200,000 finished envelopes. The multiple feeders can be linked in cascade mode for continuous operations allowing users to refill until the job is complete.

                FD 7202 HCVF inserter is the best machine for recurring jobs as it stores unlimited programmable jobs for instant use. The processing is very easy in this machine as mostly the job setup is automated which makes it very easy to use.  The inserter underpins fold sorts of C, Z, half, double Parallel and no fold and has the capacity to fold 8 sheets without delay because of its amazing processing unit. In addition, there are different highlights included like double document detection too guarantee no sheet is fed twice and guarantees security, ergonomically structured cabinet on casters for versatility and high capacity output conveyor is installed.

Recommendation & Warranty

The HCVF of the 7202 series is a perfect machine for huge workplaces in light of its expertise in dealing with high volume of folding and insertion traffic easily and with precision. To guarantee consumer loyalty the inserter has a 90-day guarantee on parts and labor.  

Basic Attributes
Product NameFormax FD 7202-HCVF High Volume Modular Inserter
Dimensions (H”xW”xD”) 36” H x 107” W x 25” D
Envelope Hopper Capacity (Envelopes)800
SetupAutoset, one-touch setup
Speed (Pieces/hr)5000
Duty Cycle (Pieces/month)200,000
Feed Stations w/ Sheet CapacityHigh capacity versatile feeder with 1000 sheet capacity
Vertical Stacker Capacity (Filled Envelopes)4-foot Output Conveyor
Max. sheet Size (H")3.63 - 16
Warranty90 day parts and labor
Country of OriginUnited States
Power Supply (Volts)110V
Optional AccessoriesHigh-Capacity Versatile Feeders, Envelope Sorter/Diverter, Catch Tray, Sorter Catch Tray Pressure
Programmable Fold ApplicationsUnlimited
Programmable Fold ApplicationsUnlimited
Fold TypesC, V, Z, Double Parallel, no fold
Double Feed DetectionYes
Envelope Size (W")8.9 - 13
Envelope Size (H")3.9 - 10
Max. sheet Size (W")5.75 - 12
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Name Formax FD 7202 Series


Up to 5,000/hour #10 envelopes

Tower Feeder
Sheet Capacity

Special 1F: One 1,000-sheet Flex-Feeder
Special 2: Two 500-sheet Flex-Feeders
Special 2F: Two 1,000-sheet Flex Feeders
Special 3F: Two 500-sheet Flex-Feeders on top and One 1,000-sheet Flex-Feeder on bottom
Special 4: Four 500-sheet Flex-Feeders

Versatile Feeder
Sheet Capacity

Up to 1,000 sheets 20#
Up to 250 2.4mm booklets

Envelope Hopper

Top-loading, up to 800 standard envelopes or 500 flat envelopes (landscape orientation)

Tower Feeder Sheet Size

3.63” - 16” L x 5.75” - 12” W*

Versatile Feeder Insert Size

3.63” - 8.5” H x 5.75”- 12” W

Envelope Size

#10, 6” x 9”, flats up to 10” x 13”

Sheet/Insert Thickness

Tower Feeders: 70gsm up to 2 mm
Versatile Feeders: 70gsm up to 6mm

Dimensions & Weight

Tower Feeder w/Inserter Base: 107” L x 36” H x 25” D, 743 lbs.
High Capacity Versatile Feeders: 16” W each, 133 lbs

Duty Cycle

Up to 200,000 pieces per month


110 V, 60 Hz, 10Amp

Safety Certifications

UL, CE, FCC certified

Q: What is the difference in the Formax 7200 series and 7202 series?

A: Formax 7202 series is the replacement of the 7200 series and has a new design and a 22” touch screen control panel.


Q: For how long am I entitled to warranty?

A: The Formax 6608 series comes with a 90-day warranty on parts excluding wearables and labor.


Q: What is a job?

A: If there is a certain type of mail set that reoccurs a lot then you can save it as a job for instant use.


Q: What is the difference between all the models of the 7202 series?

A: The 7202 series model are designed with the same engine and features the only difference it has is the number and type of feed stations each model has.


Q: What is a folder unit?

A: The fold unit folds the documents and 7202 series can fold into C,V,Z, double V fold and no fold.